Comparing Wirewound With Thick Film Energy Resistor Engineering

On this page we Look at two of the most typical resistor forms for ability resistor purposes, Wirewound construction and thick film technological innovation.

Regardless of the building The main design and style considerations when planning any ability resistor are:

- The resistor price
- The required energy handling capability
- Resistance security eventually
- Adjust in resistance worth with temperature

In almost any high electrical power application temperature consequences as well as resistor power handling capacity are the most crucial things to consider. The materials and strategies used to build the resistor features a direct impact on its long lasting general performance and steadiness.

Resistor Development

The resistor style and development includes a immediate impact on its long term security and performance. Total resistance is set because of the resistivity from the resistor product, and also the resistor keep track of duration, width and thickness. You will find apparent limits with whichever resistor materials is preferred. For thick film resistors even though it is possible to boost track length and width major increases in thickness are not possible and also a minimal array of fabric resistivity are offered. For wirewound raising both the wire thickness or length has A significant influence on the size on the resistor.

The long term security on the resistor content as well as impact of temperature can also be critical factors. Temperature effects can degrade the resistor overall performance or, in Extraordinary scenarios, cause resistor failure. In the thick movie resistors temperature results is usually minimized by deciding on an correct thickness of an acceptable substrate content. For Wirewound resistors the development, core substance, the wire form and diameter, the all need cautious consideration.

Comparing Resistor Technologies

The main element benefits of thick film electricity resistors about Wirewound are scaled-down size, can be found at significantly decrease cost (which include tooling cost), have reduced inductance and improved thermal management. Thick movie resistors are thus more compact, Possess a quicker frequency response and they are better suited to heat sinking purposes. Thick film technological innovation also provides increased resistance values and better voltage ranking than Wirewound resistors.

The key advantage of thick film engineering in superior electric power programs may be the large thermal conductivity of the ceramic (Alumina) substrate which makes it ideal for programs exactly where substantial electric power dissipation is necessary in a small space. The substrate product suggests it is a superb match While using the aluminium substance in heat sinks and is particularly chemically inert and mechanically steady.


Though Wirewound transistor resistors do provide larger precision (enhanced tolerance), increased steadiness and decrease values it is usually in the expenditure of much bigger footprint and better inductance than an equivalent thick movie machine. Any Wirewound resistor is essentially a coil of wire (an inductor) and Despite the fact that decision of fabric can limit the impression on the superior inductance it remains A serious disadvantage. The coil construction also makes heat dissipation An important difficulty.

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